Generate a detailed cost sheet for Horizontal Ladle Pre-Heater systems.
Step 1 — Customer & Enquiry Details
Contact Person
Company
Enquiry
Process Parameters
Enter thermal inputs to size the HLPH burner and select equipment.
Step 2 — Equipment Sizing
Burner thermal capacity in kW. Used only if Heat Input is blank.
Burner heat output. If filled, this is used and flow = heat / CV. Takes precedence over Burner Capacity.
Ladle size for structure/ceramic sizing
Auto from ladle capacity — editable
Auto from ladle capacity — editable (1 roll = 14 kg)
Initial ladle temperature
Target ladle temperature — must be greater than Ti
Drives structure, ceramic fiber sizing
Total refractory mass
Dual Fuel Setup
Each fuel has a separate gas line. Pipe sizing and gas train are calculated independently for
and .
Required for hazardous gases before startup
Manual = operator-controlled, Automatic = instrumented control
PLC = PLC with HMI; PLC+AGR = PLC with Air-Gas Ratio; PID with AGR = PID controller + AGR; P.PID with Ratio Controller = Honeywell P.PID + Ratio Controller
Drives the wording in I&C and Temperature Control sections of the offer
Manual BOM Inputs
Include pilot burner, ignition transformer, UV sensor in BOM
40" WG for larger systems (60T+), 28" WG for standard
DEMBLA/AIRA = pneumatic actuator, CAIR = electric actuator
Pneumatic or motorized shut off valve
Lever: NB 50–300. Gear: NB 50–600.
Auto from ladle capacity — editable. Rs. 125/kg
Special Requirements
Preheating cycle time
default 0.25
default 0.52
Auto from ladle capacity — editable
Auto from ladle capacity — editable (1 roll = 14 kg)
HLPH System — Grand Total
—
Bought Out
—
ENCON Items
—
Client Data Summary
Fuel 1
—
CV (Fuel 1)
—
Fuel 2
—
CV (Fuel 2)
—
Burner Capacity
—
Burner Size
—
Blower Size
—
Blower CFM
—
Blower HP
—
Air Line Size
Air Flow
—
Pipe NB
—
Gas Line Size
Gas Flow
—
Pipe NB
—
Fuel 2 Line Size
Gas Flow
—
Pipe NB
—
Step 3 — Results & Bill of Materials
Burner Calculation
Process Parameters
Ti
—
°C
Tf
—
°C
Refractory Weight
—
kg
Circulating Ladle — Effective Weight
—
kg
Fuel CV
—
kcal/Nm³
Calculation Results
Avg. Temp Rise
—
°C
Time Taken
—
min
Refractory Heat
—
kcal
Heat Load
—
kcal
Fuel Consumption
—
Nm³
Calc. Firing Rate
—
Nm³/hr
+10% Firing Rate
—
Nm³/hr
Equiv. Firing Rate
—
kg/hr
Fuel Density
—
kg/ltr
Firing Rate (LPH)
—
ltr/hr
Burner Firing Rate
—
MW
CFM
—
CFM
Blower HP (calc)
—
HP
Equipment Selected
Blower
—
Burner Model
—
Gas Train
—
HPU
—
Fuel 2 Calculation
Fuel 2 CV
—
kcal/Nm³
Fuel Consumption
—
Nm³
Calc. Firing Rate
—
Nm³/hr
+10% Firing Rate
—
Nm³/hr
Equiv. Firing Rate
—
kg/hr
Fuel Density
—
kg/ltr
Firing Rate (LPH)
—
ltr/hr
NG Pipe Sizing
Q = Flow
—
Nm³/hr
Gas Train Flow
—
Nm³/hr
Gas Train
—
Selected NB
—
Fuel 2 Pipe Sizing
Q = Flow
—
Nm³/hr
Gas Train Flow
—
Nm³/hr
Gas Train
—
Selected NB
—
Air Pipe Sizing
Q = Flow
—
Nm³/hr
Inner Dia
—
mm
Selected NB
—
Bill of Materials & Pricing
Media
Item Name
Reference / Specification
Qty
Make
Unit Price (₹)
Total (₹)
Cost Variations
See how vendor swaps, HPU variants, control mode, ignition and markup move the grand total — pick a lever to negotiate down toward a target price.
Generate Offer Document
Review technical data and commercial terms before generating.
Technical Data for Ladle Preheater
Auto-filled from your calculation. Edit any value before generating — edits are used in the Word offer.
Ladle Dimensions
Drawing No.
Refractory Weight
Heating Temperature
Heating Time
No. of Burner
No. of Units (Horizontal)
Fuel
Calorific Value of Fuel 1
Calorific Value of Fuel 2
Firing Rate
Firing Rate for Fuel 2
Burner Capacity
ENCON Burner
Combustion Air Blower
Blower Size
Blower Capacity / Motor Rating
Pumping Unit
Movement of Hood
Firing & Ignition of Burner
Motor recommended for Power Pack
Maximum Electrical Load
Terms & Conditions (Annexure IV)
These values appear verbatim in Annexure IV of the generated offer. Edit as needed.